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Design, Fabrication And Performance Evaluation Of Pedal Operated Groundnut Decorticator
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CHAPTER ONE
INTRODUCTION
1.1 Background to the Study
Groundnut (Arachis hypogaea) is a species in the legume or beans family (Ashish and Handa, 2014; Atiku et al., 2014). It was first cultivated in Peru. Its seed contain about 63% carbohydrate, 19% protein and 6.5% oil. Groundnuts are grown in tropical and subtropical climate regions and warmer parts of temperature regions and it is low growing annual plant and has a variety of uses. Prior to its usage however groundnut need to undergo preprocessing which include drying and shelling. Removing of kernels from the pod is generally referred to as shelling or “decorticating†(Maduako et al., 2006). In Nigeria groundnut is mainly decorticate by hands (traditional method). This method is not hygienic as dirt from hands and mouth could pose health risk from the nuts. (FAO. 2001).
Shelling is a fundamental step in groundnut processing as it allows the kernel and hull to be used as well as other post harvesting technologies to take place such as oil extraction or in hull briquetting (Pradhana et al., 2010). Shelling is usually carried out on the farm just before the farmer sells his product for the following reasons: Kernel do not store as well as nuts in the shell and groundnuts in the shell are fifty per cent heavier than kernels alone and therefore costlier to transport. Shelling can generally be done by hand or machine. Hand shelling is the process in which the pod is pressed between the thumb and first finger so that the kernel is released. In mechanization now we use large and smaller machinery for groundnut shelling. These machines are used in industries where large production is required. There are different methods of shelling and different machines have been fabricated and used to shell wide variety of crops under different conditions (Nyeaanga et al., 2003., Atiku et al., 2004; Gitau et al., 2013; and Maduako et al., 2006). The peasant farmer cannot afford this machine because they are too costly and complex in operation and maintenance. Also the operator had to be trained and spare part imported. These factor increase the overall cost production which does not make any economic sense to the farmer.
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ABSRACT - [ Total Page(s): 1 ]ABSTRACTShelling of groundnut pods (Arachis hypegea) by hand is tedious, laborious and unhygienic with low efficiencies. As a result farmer get low income due to amount of broken kernels and a lot of time is lost in the tedious shelling operation. To overcome this problem, pertinent parameters that influence shelling efficiency of pedal operated groundnut decorticator were identified. Pedal operated decorticator were designed and fabricated with chain and sprocket of bicycle and aluminum spike t ... Continue reading---
APPENDIX A - [ Total Page(s): 3 ] ... Continue reading---
APPENDIX B - [ Total Page(s): 6 ]S.E= ("H" )/"A" "×100%" = "549" /"1000" "×100%" = 55% At 1500g S.E= ("H" )/"A" "×100%" = "808" /"1500" "×100%" = 54%Percentage of breakage Broken Efficiency (%) B.E= ("E" )/"A" "×100%" Where B.E is broken efficiency (%) E= Weight of broken groundnut seed (g) A= Weight of groundnut seed fed in to hopper (g) Broken Efficiency for Operator (I) At 500g B.E= "E " /"A" ... Continue reading---
LIST OF TABLES - [ Total Page(s): 1 ]LIST OF TABLESTable No Table 3.1: BILL OF ENGINEERING MEASUREMENT AND EVALUATION (BEME) Table 3.1: Sample Preparation Table 4.1 Data Sheet for Physical Properties of Groundnut Pods Table 4.2 Data Sheet for Output Parameters Table 4.3 Data Sheet for Output Table 4.4 Average Performance of Thresher ... Continue reading---
LIST OF PLATES - [ Total Page(s): 1 ]LIST OF PLATESPlate No Plate 2.1: Groundnut Pod Plate 3.1: Sample of Groundnut Seed Plate 3.2: Determination of Coefficient of Static Friction and Angle of Repose Plate 3.3: Pedal Operated Groundnut Decorticator Plate 3.3: Digital Venier Caliper Plate 3.4: Digital Weighing Scale Plate 3.5: Digital Stop Watch Scale Plate 3.6: Electric Oven Plate 3.7: Tachometer ... Continue reading---
LIST OF FIGURES - [ Total Page(s): 1 ]LIST OF FIGURESFigure No Figure 2.1: Maize Sheller Figure 2.2: Hand Maize Sheller Figure 2.3: Groundnut Thresher Figure 2.4: Manual Operated Groundnut Decorticator (Oscillating Type) Figure 2.5 Power Operated Groundnut Decorticator ... Continue reading---
TABLE OF CONTENTS - [ Total Page(s): 1 ]TABLE OF CONTENTSCover Page Title Page Certification Dedication Acknowledgements Abstract Table of Contents List of Tables List of Figures List of Plates CHAPTER ONE: INTRODUCTION 1.1 Background to the Study 1.2 Statement of the Problems 1.3 Objective of the Project 1.4 Justification of the Project 1.5 Scope of the Study CHAPTER TWO: LITERATURE REVIEW 2.1 Physical Properties of Groundnut 2.1.1 Determination of Size 2.1.2 Determi ... Continue reading---
CHAPTER TWO - [ Total Page(s): 10 ]Gardi (Gsrdi (2008) developed rotary type groundnut
decorticator-cum-cleaner. The average decorticating capacity, average
decorticating efficiency, average cleaning efficiency, percent broken
kernels, cost of operation were estimated. The results showed that the
values were 120.72 kg/h, 84.69%, 87.76%, 5.7% and Rs 23.28/100kg
kernels, respectively. Haque et al., (2009) reported that
crushing strength of rubber seeds were found to be 121.1kg/cm2 followed
by J ... Continue reading---
CHAPTER THREE - [ Total Page(s): 12 ]Therefore, minimum energy required to shell a groundnut kernel = 2.84Kg/ms.Power Requirement From, P = (2л NT)/60 (Khurmi et al2005.;) (3.6)WhereР= Power N = Seed (rpm) T = Applied torqueAlso, T = F rWhere F = Force exerted r = Radius of force exertedP = "2 л NT" /"60" P ... Continue reading---
CHAPTER FOUR - [ Total Page(s): 2 ]CHAPTER FOUR4.0 RESULTS AND DISCUSSION4.1 ResultsThe raw data for physical properties is as presented in Appendix A while the summary of the results is as presented in table 4.1.The raw data obtained from the experiment is as reported in Appendix B and the means values of the results is as presented in table 4.2. ... Continue reading---
CHAPTER FIVE - [ Total Page(s): 1 ]CHAPTER FIVE CONCLUSIONS AND RECOMMENDATIONS5.1 Conclusions The following conclusion can be drawn from the performance carried out on groundnut decorticator. 1. The lower the knuckle length of the operator the higher the threshing efficiency of the operator. 2. The lower the weight of the operator the higher the throughput capacity of the machine.3. The average performance of the thresher at average operating speed of 245.4pm are threshing efficiency 56%, unthreshe ... Continue reading---
REFRENCES - [ Total Page(s): 1 ]REFERENCESAdewunmi, T. (2000) Performance Evaluation of a Locally Developed Maize Sheller with Husking and Winnowing Capacity Proceeding of the NIAE. Pp. 68-73.Afosie, V.N., Akinhanm, T.F. and Ojiodu, C.C. (2009) Proximate Analysis and Physio-Chemical Properties of Groundnut.Ashish S. Raghtafe and Dr. C. C. Handa (2014): “Design consideration of Groundnut Sheller machineâ€. Department of Mechanical Engineering, KDK College of Engineering, Nagpu. International Journal of Innovative R ... Continue reading---