• Design And Production Of Ceiling Board Using Plaster Of Paris (pop) Gypsum Material

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    • 2.8    CHEMICAL PROPERTIES OF GYPSUM
      Gypsum is a mineral found in sedimentary rock formation in a crystalline form known as calcium sulfate dehydrate (CaS04.2H20). One hundred pounds of gypsum rock contains approximately 21 pounds (or 10 quarts) of mined or quarried and transported to the manufacturing facility.
      2.9    SURVEY ON HEMP CORE FIBER AS USED FOR CONSTRUCTION PURPOSE
      Hemp core fiber used in the production of this project is a agricultural waste which is obtain from cannabis sativa L. serves as a reinforcement material. The use of agricultural wastes as reinforcement of composite materials is one of the most important targets in today’s materials research (Ahankari et al., 2011; Ashori and Nourbakhsh, 2010; Rabiet al., 2009). The present research is concerned with the use of the wastes from the industrial hemp, Cannabis Sativa L., to obtain useful cellulose fibers to manufacture fiber-plaster products for ceiling.
          Industrial hemp is one of the crops having a highest yield among those of temperate zones, being at the same time one of and less intensive ones. It is highly self-compatible what means that it requires crop rotation. Similar to other lignocellulosic fibers, hemp is biodegradable and environmentally friendly (Mutje et al., 2007). This, together with its high strength and durability and low density, explains the increase in the use of hemp fibers in the manufacture of composite materials (Carver, 1941; Hayo and van der Werf, 2004).
          The use of cellulose fibers as reinforcing agents in composite building materials offers many advantages over glass fibers, such as the possibility to manufacture products with low density and good biodegradability (Joshi et al., 2004; Li et al., 2006; Mwaikambo and Ansell, 2003). However, cellulose fibers also have some disadvantages, for instance, they present low modulus of elasticity, high moisture absorption, they decompose in alkaline environments and are susceptible to biological attack, and they have variable mechanical and physical properties (Swamy, 1990).
       Some of these disadvantages could be overcome using fibers from hemp core with a higher durability than the traditional cellulose fibers from pine and with a specific tensile strength of 0.750 GPa, and specific modulus of elasticity of 60 GPa. These properties make hemp fibers a candidate material with potential as reinforcement fiber (Li et al.,2004).
      Many authors have studied the use of hemp fibers as reinforcement for building materials (Dalmay et al., 2010;Placet, 2009; Sedan et al., 2008;Troedec et al., 2011).

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    • ABSRACT - [ Total Page(s): 1 ]ABSTRACTThis project, Design and production of ceiling board using Plaster of Paris (POP) Gypsum materials. Gypsum is basically the raw material required in the manufacturing Plaster of Paris (POP) which posses an outstanding property  and a good material for producing ceiling board.The materials procured for the project are plaster of Paris, fiber, water and mould. The equipment used for the project are scrapper, measuring tape, mixing bowl, bucket. Firstly, water was poured into the container ... Continue reading---

         

      LIST OF TABLES - [ Total Page(s): 1 ]LIST OF TABLESTable 4.1     Water Absorption test Result Table 4.2    Flexural Strength test Result ... Continue reading---

         

      LIST OF PLATES - [ Total Page(s): 1 ]LIST OF PLATESPlate 4.1    Mould used for the project  Plate 4.2    Application of separator    Plate 4.3    Mixing of Aggregate  Plate 4.4    Casting process 1   Plate 4.5     Casting process 2   Plate 4.6     Casting process 3    Plate 4.7    waiting for the sample to set  Plate 4.8    Demoulding   Plate 4.9     The Sample Plate 4.10    Weighing of the sample   ... Continue reading---

         

      TABLE OF CONTENTS - [ Total Page(s): 1 ]TABLE OF CONTENTSTitle page  Certification  Dedication  Acknowledgement   Abstract  Table of contents  List of plates  List of tables  CHAPTER ONE1.0    Introduction   1.1    Statement of problem   1.2    Aim and Objectives  1.3    Justification of study  1.4    Scope of the study    CHAPTER TWO2.0    Literature Review   2.1    History of Gypsum     2.2    Old use of Gypsum  2.3    Modern use of Gypsum    2.4    Gypsum Credential  2.5  ... Continue reading---

         

      CHAPTER ONE - [ Total Page(s): 1 ]CHAPTER ONE1.0     INTRODUCTIONThis project deals with the design and production of ceiling board using POP gypsum materials. Plaster of Paris (POP) which is calcium sulphate with half molecule of water of crystallization (CaSO4.1/2H20)  and  hygroscopic characteristic obtained by duly  calcined the material that is Gypsum (CaSO4.2H20). It possess an outstanding property of setting and subsequent hardening when mixed with water (Smith, 1896).Gypsum is basically the raw material require to ... Continue reading---

         

      CHAPTER THREE - [ Total Page(s): 2 ]CHAPTER THREE3.0    METHODOLOGY3.1    PROCUREMENT OF THE MATERIALS        The materials procured for the project is plaster of Paris (POP), fiber (villas), water and mould.    The materials used were sourced from the following:-•    A local commercial POP material dealer located opposite General Hospital, Ilorin.•    The mould used was sourced from Lukman P.O.P store at Alapata, Eruda, Ilorin.•    Water supply was source from Civil Engineering Department ... Continue reading---

         

      CHAPTER FOUR - [ Total Page(s): 8 ]CHAPTER FOUR4.0    RESULT AND DISCUSSION4.1    The plates below shows how the project was carried out.    ... Continue reading---

         

      CHAPTER FIVE - [ Total Page(s): 1 ]CHAPTER FIVE5.0    CONCLUSION AND RECOMMENDATION5.1    CONCLUSION    Generally, ceiling is an overhead interior or exterior surface that covers the upper limit of the room. It is not generally considered as a structural element but a finished surface concealing the underside of the roof above.    Due to the dominance of asbestos as ceiling material in building with its health hazard, effort was made to produce ceiling board from Gypsum materials.    It was deduced from water absor ... Continue reading---

         

      REFRENCES - [ Total Page(s): 1 ]REFERENCESAhankari, S.S., Mohanty, A.K., Misra, M., 2011. Mechanical behaviour of agro-residue reinforced poly (3-hydroxybutyrate-co-3-hydroxyvalerate), (PHBV) green composites: comparison with traditional polypropylene composites. Compos. Sci. Technol. 71, 653–657.Ashori, A., Nourbakhsh, A., 2010. Bio-based composites from waste agricultural residues. Waste Manage. 30, 680–684.ASTM C1161 – 02c (2008)e1, Standard test method for flexural strength of advanced ceramics at ambi ... Continue reading---