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Evaluation Of Mechanical Properties Of Palm Oil Fuel Ash (pofa) Blended – Granite - Gravel Concrete
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CHAPTER ONE
INTRODUCTION
1.1 Background of the study
Concrete is regarded as the primary and widely used construction ingredient around the world in which cement is the key material. However, large scale cement production contributes greenhouse gases both directly through the production of CO2 during manufacturing and also through the consumption of energy (combustion of fossil fuels). Moved by the economic and ecological concerns of cement, researchers have focused on finding a substitution of cement over the last several years. In order to address both the concerns simultaneously many attempts have been made in the past to use materials available as by product or waste. This is due to the fact that the use of by product not only eliminates the additional production cost, but also results in safety to the environment. Hence, the development and use of blended cement is growing rapidly in the construction industry mainly due to considerations of cost saving, energy saving, environmental protection and conservation of resources.
A number of investigations have been carried out with Palm oil fuel ash (POFA), an agro-waste ash, as potential replacement of cement in concrete. Sata et al. (2004) found compressive strength of 81.3, 85.9, and 79.8 MPa at the age of 28 days by using improved POFA with a reduced particle size of about 10 microns in concrete as replacement of 10%, 20% and 30% of cement respectively. They also reported highest strength at 20% replacement level. Tangchirapat [2009] observed the compressive strengths of ground POFA concrete in the range of 59.5–64.3 MPa at 28 days of water curing and with 20% replacement it was as high as 70 MPa at the end of 90 days of water curing. However, the drying shrinkage and water permeability were noted to be lower than that of control concrete with improved sulphate resistance. Past researchers also depict that both ground and un-ground POFA increase the water demand and thus decrease the workability of concrete. However, ground POFA has shown a good potential for improving the hardened properties and durability of concrete due to its satisfactory micro-filling ability and pozzolanic activity. Palm Oil Fuel Ash (POFA) is known as the by-product form from the incineration of the palm oil fibers, shells, and empty fruit bunches in the biomass thermal power plant to generate energy. However, it was found that 5 % of the residue was then produced as the result of combustion and the wastes are then managed by disposing as landfill materials which lead to environmental hazards eventually. As stated by Aprianti et al. (2015), POFA is tagged as the environmental disruption pollutant which ends up in the atmosphere without being utilized in 20th and 21st century, if compared to other types of palm oil by-products.
Over the past several decades, attempt has been made to use several waste and by product material produced by the industries as potential partial replacement of cement in concrete. Investigations have been carried out through replacing part cement with industrial and other wastes such as Silica fume, ground granulated blast furnace slag, bagasse ash, rice husk ash, palm oil fuel ash, Paper mill ash, Wheat straw ash, Wallostonite, Metakaolin and many more (Karim et al., 2014). The use of these materials in concrete has significant benefits from environmental and economic stand point in comparison to traditional cement. In order to promote the utilization of POFA, many researchers established the researches regarding the POFA as the Supplementary Cementitious (SCM) in either concrete or mortar. The properties and performances of the finished products were examined and the researchers commented that the utilization of the POFA as a supplementary materials of cement is suitable. This is because the ash can increase the engineering and durability properties of either concrete or mortar. Karim et al., (2011) discovered that concrete produced using a particular level of POFA replacement achieved same or more strength as compared to OPC concrete. No significant strength reduction of concrete was observed up to about 30% replacement of POFA. Safiuddin et al., (2012) observed that the use of POFA is limited to a partial replacement, ranging from 0-30% by weight of the total cementitious material in the production of concrete. Indeed, the partial replacement has a beneficial effect on the general properties of concrete as well as cost. Sata et al., (2010) investigated that the strength development of POFA concretes with w/c ratios of 0.50, 0.55, and 0.60 tended to be in the same direction. At early ages, concretes containing POFA as a cement replacement of 10, 20, and 30% had lower strength development than control concretes while at later age 28 days, the replacement at rates of 10 and 20% yielded higher strength development. Mohammed Hussin and Awal., (2009) studied concrete replaced with POFA with a water to binder ratio of 0.45, were seen to develop strength exceeding the design strength of almost 60MPa at 28-day. Hussin et al., (2009) discovered that inclusion of 20% POFA would produce concrete having highest strength as compared to any other replacement level. Ahmad et al., (2008) studied that one of the potential recycles material from palm oil industry is palm oil fuel ash which contains siliceous compositions and reacted as pozzolans to produce a stronger and denser concrete. Pozzolanic material has little or no cementing properties. However, when it has a fine particle size, in the presence of moisture it can react with calcium hydroxide at ordinary temperatures to provide the cementing property. Ahmad et al., (2008) reported that the chemical composition of POFA contains a large amount of silica and has high potential to be used as a cement replacement. Hussin et al., (2009) have found that POFA can be used in the construction industry, specifically as a supplementary cementitious material in concrete. Hussin et al., (2009) studied the compressive strength of concrete containing POFA. The results revealed that it was possible to replace at a level of 40% POFA without affecting compressive strength. The maximum compressive strength gain occurred at a replacement level of 30% by weight of binder. Karim et al., (2011) investigated that replacing 10–50% ash by weight of cementitious material in blended cement had no significant effect on segregation, shrinkage, water absorption, density, or soundness of concrete.
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ABSRACT - [ Total Page(s): 1 ]ABSTRACTUtilizing Palm Oil Fuel Ash (POFA) in concrete mix is a major way of turning waste to wealth. Gravel as an aggregate is cheaper than granite. Thus, obtaining an optimum combination of these materials in achieving a maximum compressive strength in concrete will go a long way in helping the construction industry.The study was carried out to establish an optimum replacement ratio for Palm Oil Fuel Ash (POFA) blended granite-gravel of concrete. Uniform water/binder (w/b) ratio of 0.5 and mix ... Continue reading---
LIST OF TABLES - [ Total Page(s): 1 ]LIST OF TABLESTable 2. 1: Chemical composition range of OPC and POFA Table 2. 2: Chemical composition analysis in POFA Table 2. 3: Compressive strength of concrete with various percentages of POFA Table 2. 4: Tensile strength of concrete by the addition of various % of POFA Table 3. 1: Concrete mix design based on design expert Table 4. 1: Oxides composition of POFA Table 4. 2: Fine sand grain size distributions from sieve analysis Table 4. 3: Granite size distributions from sieve analysis T ... Continue reading---
LIST OF FIGURES - [ Total Page(s): 1 ]LIST OF FIGURESFigure 2. 1: Strength versus UPV Figure 2. 2: Compressive strength versus POFA replacement percentage Figure 2. 3: Strength activity index of POFA mortar Figure 2. 4: Relationship between UPV and replacement percentage Figure 2. 5: Slump flow against POFA percentage Figure 2. 6: Relationship between porosity and POFA content Figure 2. 7: Relationship between strength and porosity of 80% content of POFA mortar Figure 2. 8: relationship between permeability and replaceme ... Continue reading---
TABLE OF CONTENTS - [ Total Page(s): 1 ]TABLE OF CONTENTSCERTIFICATION DEDICATION ACKNOWLEDGEMENT LIST OF TABLES LIST OF FIGURES ABSTRACT CHAPTER ONE INTRODUCTION 1.1 Background of the study 1.2 Scope 1.4 Justification 1.5 Statement of Problem 1.6 Aim 1.7 Objectives CHAPTER TWO LITERATURE REVIEW 2.1 Properties of concrete with POFA 2.1.1 Physical properties 2.1.2 Chemical Properties of POFA 2.1.3 Mechanical properties of POFA 2.2 Compressive St ... Continue reading---
CHAPTER TWO - [ Total Page(s): 9 ]However, POFA contribute to its long-term strength due to the continuous pozzolanic reaction because of the fine particle size, the greater glassy phase of SiO2 and the reduced composition of carbon (Zeyad et al., 2012). This is also proved by Altwair et al. (2011) using the strength activity index which is the ratio of the strength of SCM-cement mortar to cement mortar at specific curing time. 2.3 Ultrasonic Pulse Velocity (UPV) of Concrete with Replaced POFA According to Kanadasan & ... Continue reading---
CHAPTER THREE - [ Total Page(s): 7 ]Where W1 = Weight of empty flask W2 = Weight of empty flask + Cement W3 = Weight of empty flask+ Cement + Kerosene W4 = Weight of empty flask+ Kerosene 0.79 = Specific Gravity of Kerosene3.2.3 Aggregate Specific Gravity Determination The test was based on ASTM D 854-00 (2000) – Standard Test for Specific Gravity of Aggregate by Water Pycnometer. The experimental procedure is as follows:Determined and recorded the we ... Continue reading---
CHAPTER FOUR - [ Total Page(s): 15 ]Figure 4.2 shows effect of granite and POFA mix ratio on compressive strength of concrete. The graph shows that, the increase in granite volume led to increase in compressive strength. However, increase in POFA percentage led to decrease in compressive strength. It can be observed that, the highest compressive strength was achieved at 25% POFA replacement and lowest at 35% replacement. Also, for granite highest and lowest compressive strength were achieved at 100% and 0% replacement respectively ... Continue reading---
CHAPTER FIVE - [ Total Page(s): 1 ] CHAPTER FIVECONCLUSION AND RECOMMENDATIONS5.1 Conclusion The study determined the compressive strength of granite-gravel concrete at varying replacement of Palm Oil Fuel Ash (POFA) at different curing ages. Also, established an optimum replacement of Palm Oil Fuel Ash (POFA) blended granite-gravel. Therefore, the following conclusions were drawn:1. The increase in granite volume led to increase in compressive strength. However, increase in POFA percentage led to decrea ... Continue reading---
REFRENCES - [ Total Page(s): 2 ]REFERENCESAltwair, N.M., Johari, M.A.M. and Hashim, S.F.S., 2013. Influence of treated palm oil fuel ash on compressive properties and chloride resistance of engineered cementitious composites. Materials and Structures, 47(4), pp.667–682. Aprianti, E., Shafigh, P., Bahri, S. and Farahani, J.N., (2015). Supplementary cementitious materials origin from agricultural wastes - A review. Construction and Building Materials, 74, pp.176–187. Asrah, H., Mirasa, ... Continue reading---
