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MODIFICATION OF AN EXISTING METAL SHEET-BENDING MACHINE
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TABLE OF CONTENTS - [ Total Page(s): 1 ]TABLE OF CONTENTFront page Certification Dedication Acknowledgment Abstract Table of content Project topic Aim Procedures Selected materials Equipment CHAPTER ONE1.0 INTRODUCTION 1.1 Importance of Sheet Metal Work and Bending Machines 1.2 Historical Review and Classification of Bending Machines. 9-121.3 Operational Characteristic of the Bending Machine CHAPTER TWO2.0 BENDING TECHNOLOY 2.1 Principles of Bending 2.2 The mechanics of Bending 2.3 Plastic Deformation Due to Bending 2.4 Spring Back 2.5 Method for Compensating Spring Back ... Continue Reading
CHAPTER ONE - [ Total Page(s): 4 ]CHAPTER ONE1.0 INTRODUCTION1.1 Importance of Sheet Metal Work and Bending MachineWhat is a metal? It is a strong shinny, which conducts electricity and melts when you make it hot enough. But surely metal must be something more than this because there are other substances such as carbon,, glass and rubbers, which are, obviously not metals but can also variously claim to have strength, elasticity or electrical conductivity.Furthermore, most of the metals will melt when heated sufficient. What then is a metal? A study of simple metallurgy will show that there is one important factor, ... Continue Reading
SELECTED MATERIALS - [ Total Page(s): 1 ]SELECTED MATERIALSGauge Dimension• 4mm plate - 1200 x 1200mm• H Channel (8inch x 5inch) - 2.550mm• 12mm Plate (8ft x 1ft) - 2.850mm• 12mm Plate - 304 x 2550mm• 50mm Plate - 2,352 x 588mm•  40mm Shaft - 2550mm• 2†x 2†Angle Bar ... Continue Reading
AIM - [ Total Page(s): 1 ]To design and construct a mental sheet-bending machine component which is manually operated. A machine with working capacity to complete a 90o fold of a full-length plate (8ft = 2400mm) and up to 2.5mm thickness. ... Continue Reading
PROEDURES - [ Total Page(s): 1 ]These are the procedures for designing and constructing a metal sheet-bending machine.- Initial Machine Design - Materials Selection- Costing- Purchasing of the selected Materials- Equipment Used for the Construction ... Continue Reading
EQUIPMENTS - [ Total Page(s): 1 ]EQUIPMENTSï¶ Moulding flaskï¶ Hack Sawï¶ Grinding Stonesï¶ Cutting Stoneï¶ Shearing Machineï¶ Arc Welding Machineï¶ Drilling Machineï¶ Grinding Machineï¶ Lathe Machineï¶ Metal Bending Machineï¶ Shapping machine ï¶ Muilding machine ï¶ Driving machineï¶ Feed taping tool ... Continue Reading
CHAPTER TWO - [ Total Page(s): 4 ]Fig 2.6: Over bending to compensate for spring back.The nose of the bending blade is at an angle of 45° to allow for over bending when bending at 900. After the force applied is released, the material spring back and the required bend is achieved. Fig 2.6(b) shows a bend having a spring back angle i.e. distance between the over bending and the assumed position.2.6 Method of Determining Angle of Spring BackThe only practicable method to determine spring back is by experiment, others are based on approximation due to the presence of any variables influencing spring back. Shown in table 2.1 is ... Continue Reading
CHAPTER THREE - [ Total Page(s): 5 ]A little consideration will show that when a beam is subjected to the bending moment, the metal on the upper side of the beam will be shortened due to compression and those on the lower side will be elongated due to tension. It may be seen that somewhere between the top and bottom plane, there is a surface at which the metal s neither shortened nor lengthened. Such a surface is called “Neutral surface†The intersection of the neutral surface with any normal cross-section of the beam is known as “Normal axisâ€. The stress distribution of a beam is shown in the fig. 31 and ... Continue Reading
CHAPTER FOUR - [ Total Page(s): 1 ]CHAPTER FOURCOMPONENT DESIGN AND CONSTRUCTION Sand casting is one of the quickest and most cost effective methods adopted in the production of metal prototypes and is an excellent solution for low to medium run of pasts that do not require a specific or precise shape repeatability. The summary of making a cast material using sand casting process are as follows.1. A mold was created by placing the mixture of sand, clay and water on a pattern, and when the pattern was removed the clay had a cavity that corresponds to the shape of the pattern.2. The sand molded has two ... Continue Reading
CHAPTER FIVE - [ Total Page(s): 1 ]CHAPTER FIVE5.1 Analysis Every sector of the economy is experiencing changes. The production sector is not left out of the changes, infact it is more affected. Sheet metal today is used for doors, windows, frames, gates, etc.It’s worthy to mention, however that the road side welders have developed various ways of bending sheet metal manually, but most often, they generally have poor finishing. As a result, their output does not justify their effort or input.It could be said, that the present design is an improvement on the road side fabricators design of a bending machine. Therefo ... Continue Reading
REFRENCES - [ Total Page(s): 1 ]REFERENCESCourtney, J.V. (1980): Workshop Processes and Materials. Van Nosh Reinhold Company Ltd Workinghan, England, Pg. 21.John, R. Walker (1976), Exploring Metal Work-Basic Fundamentals. Good Head-will Cox, South Holland, Pg. 78-80.Khurmi, R.S. and Gupta J.K. (1979). A textbook of Machine Design. Eurasia publishing house (pvt) ltd New Delhi, Pg. 15.Smith, F.J.M. (1982): Basic Fabrication, and Welding Engineering: Longman, England, Pg. 23-24Surenda, Singh (1979): Strength of material, Vikas Publishing House pvt. Ltd Sahibabad Dish Ghaziabed U.P. Indic, Pg. 31-32. Unpublished work:Oyewole F.E ... Continue Reading
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