• Design And Fabrication A Corn Shelling Machine

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    • DIAGRAM OF  OUTER BARREL
      INNER BARREL:  This is a Cylindercial barrel which rotates with the shaft supported by end to end to bearing.  The diameter of the shaft is 20mm and for the inner barrel diameter is 190mm having 20 numbers of spikes measuring 30mm from the barrel surface and also wounded vanes that does the operation. Diameter of inner barrel is 120mm and its length is 740 and consequently the diameter of the shaft is 20mm.   Below is the diagram of the inner barrel.
      DIAGRAM OF INNER BARREL.
      TRAY:  This is just similar to a pot but the different is that it is bigger and not covered and have a rectangular shape.   There is a provision of an entry through which the corn enters the shelling chamber and the inner engulfing the shaft. It is obtained after cutting a mild steel and welded with guage 12 Electrode and it has its dimension as 740mm x 100mm.
      The diagram of the tray is as shown below in the fig.
      DIAGRAM OF THE TRAY
      RECEPTACLE:  This is the outer funnel that collects the shelled corn from the conveyor to the outside. It is welded to the below of the outer barrel
      SPIKES : This is the rod attached to the surface of the inner barrel which does the shelling action with the Ina barrel and the spring vanes.  It is up to 20 in number and measures 20mm vertically up from the inner barrel surface each.
      COB OUTLET:  This is an exit through which cobs goes out of the barrel after shelling process to the external environment.
      CONVEYOR:  This is a carrier that carries the cobs out of the barrel after selling process. It is run on the body of the inner barrel and is about 20mm in height but runs in a snake like movement from end to end of the inner barrel.
      Fig.
      DISCHARGED CHAMBER:
                  The are holes perforatedf below the outer barrel through the shelled grain falls out to the conveyor.
      COLLECTOR/OUTLET BASIN:
                  This is curved mild steel welded below the perforated outer barrel inclined to an angle to enable the falling out of the shelled corn to the receptacle.
      INLET:
      This is the particular place in the tray through which the corn enters the shelling unit chamber for shelling process.  It is about 180mm in length and 80mm in width.
      SPRING VANES:
      This is made up of flat tiny metals welded round the barrel together with the spikes.  It is the part of the machine where corn are shelled.  It is always capable of withstanding impact from the corn and posses good chemical resistance, high working temperature (100%) and tensile strength.  Dimensionally.  It is measured from the surface of the inner wounded horizontally.
                  Finally, after much analysis and synthesis, the design is of minimum cost, simple to operate easy to construct, durable and easy to maintain.
      We hop our work will certainly provoke great interest in the reader as it house a lot of useful information for furtherance of engineering education and productivity.
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